Case Studies

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Continuous Motion Packing System

Within this system, we designed and built several fully automated continuous motion systems which apply a powder coating to both sides of a tape product, feed and prepare containers for the tape, load the tape into the containers and seal the containers with a lid.

Automated In-Line Measurement System2

Automated In-Line Measuring System

The SDC team created an in-line measuring system to measure the diameter of each part using a vertical laser micrometer after the parts are cleaned and correctly oriented on the conveyor.

Precision Wire Insertion Machine 1

Precision Wire Insertion Machine

This machine uses camera-based vision systems to locate the end of the wire and the position of the holes in the housing, then a robot uses offset coordinates based on vision results to make a precision move to insert the wires.

887 Honeywell Leak Tester Rebuild 44 Of 58

Custom Leak Testing Machine

SDC designed and built a semi-automated leak test machine using upgraded technology to test the seal between a pipe nipple and its tubing.

Machine

Automated Glass Bottle Loading Cell

The experts at SDC designed and built an automated machine that uses a custom conveyor system to load boxes with glass bottles into the cell. As the bottles are moved into the cell, a complex machine vision system accurately identifies the position of the bottles.

Fanuc-M-900

Automatic Resin Distribution and Material Handling Cell

This large cell automatically creates large sheets of fiberglass through a process of feeding individual sheets of fiberglass, one at a time, coating them with a layer of resin, and then stacking them on top of each other to move into a large press.

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Fin Former Machine

To increase the machine’s speed, a servo-driven ball screw was used to replace the air-over-oil cylinder. Previously, this cylinder proved to be a bottleneck when pushing the machine to its limits.

Home-Fragrance-Assembly-Machine

High-Speed, 3-Part Home Fragrance Assembly Cell

The automated assembly machine takes a cotton fragrance wick and inserts it into a plastic holder. A small nail is then inserted to hold the assembly together. The indexing table fixture consists of a precision bore to hold the plastic sleeve, as the remainder of the assembly is built in the sleeve.

Solar-Panel-Testing-Machine

SDC Glass Panel Testing Machine

SDC designed and built a testing system that can hold bulk quantities of 3” x 3” glass panels and automatically process them to measure…

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