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SDChassis

The SDChassis: A Reliable, Cost-Effective Platform for High-Speed Small-Part Assembly and Processing

Built to Deliver exceptional precision, durability & efficiency across diverse Industries.

The SDChassis is a proprietary, pre-engineered, high-speed assembly platform built to deliver exceptional precision, durability, and efficiency across diverse industries. Designed around a cam-driven rotary dial, the SDChassis leverages over 20 years of proven performance and is constructed from heavy steel and precision-engineered components to ensure synchronized motion for both common automation processes and application-specific tasks. This robust design offers reliability and long-term value, making it a cost-effective choice compared to fully customized systems.

Capable of fast and flexible small part assembly and processing, the SDChassis is an ideal solution for high-speed operations such as assembly, pick-and-place, and probing actions. Its advanced SDC software package enhances functionality with sophisticated diagnostics, ensuring seamless operation and optimal performance. This combination of precision engineering and intelligent software enables the SDChassis to handle demanding production requirements with ease.

Standard Features of the SDChassis

  • Precision, CAM driven motions
  • Three reciprocating hubs
  • Servo-driven cam shaft
  • Servo-driven indexing table
  • Shot pin engagement at every dwell for precise positioning
  • Advanced PLC control system
  • SDC Custom Tooling
  • Sealed cam oil bath
  • Small, compact footprint
  • Heavy steel construction with precision components

The platform’s versatility has been demonstrated across industries such as automotive, consumer goods, life sciences, electrical/electronics, appliance, and light manufacturing. In automotive applications, it supports high-quality component assembly through operations like welding, fastening, light machining, and traceability marking. For consumer goods, the SDChassis facilitates cost-effective, high-volume assembly and packaging while maintaining precision and accuracy. In the life sciences sector, it meets stringent requirements for consistency and repeatability, delivering clean, hands-free assembly for high-volume production.

For electrical and electronic manufacturing, the SDChassis ensures the careful handling of complex components, utilizing specialized fixtures to maintain material integrity and incorporating testing and verification stations for reliability. In appliance manufacturing, it automates repetitive, high-speed assembly tasks, addressing ergonomic challenges and prioritizing operator safety. Additionally, in light manufacturing, the platform integrates multiple operations into a compact footprint, minimizing maintenance while maximizing precision and efficiency. Built on decades of expertise, the SDChassis combines advanced technology and customizable features to meet the evolving needs of modern manufacturing.

SDChassis Machine Rendering
SDChassis Motion Module

Pre-Engineered Motion Modules for the SDChassis

With SDChassis machines in production for 25 years, we have created tooling and pre-engineered motion modules for nearly every application. Integrating pre-engineered motion modules into the SDChassis provides a significant competitive edge by reducing engineering time, lowering costs, and accelerating deployment. These standardized motion modules are designed for seamless integration, allowing manufacturers to enhance automation capabilities without the need for extensive custom development.

Competitive and Cost-Saving Advantages Our SDChassis

By leveraging the SDChassis as a pre-engineered automation solution, manufacturers can achieve faster time-to-market, reduced capital investment, and enhanced production efficiency—all while maintaining the flexibility to meet future manufacturing demands.

Lower Engineering and Development Costs

As a pre-engineered solution, the SDChassis reduces the time and expense associated with designing a custom automation system from the ground up. With a standardized, proven platform, manufacturers can minimize engineering hours and investment while still benefiting from a highly adaptable automation solution.

Faster Implementation and Scalability

The SDChassis is designed for rapid deployment, significantly reducing lead times compared to fully custom automation systems. Its modular and flexible architecture allows manufacturers to quickly scale production capacity while maintaining the ability to integrate new processes or adapt to evolving product requirements.

Optimized Precision and Performance

Engineered for high accuracy and repeatability, the SDChassis features precision CAM-driven motions, servo-driven indexing, and shot pin engagement at every dwell for precise positioning. This ensures reliable, high-performance automation for complex assembly, testing, and packaging applications.

Lower Maintenance and Increased Reliability

Built with high-quality components such as a sealed cam oil bath, servo-driven motion systems, and heavy steel construction, the SDChassis is designed for durability and minimal maintenance. Its robust design reduces downtime and extends the machine’s operational lifespan, ensuring consistent production efficiency.

Versatile Application Across Industries

The SDChassis is a proven automation solution across industries such as automotive, consumer goods, electronics, life sciences, and appliance manufacturing. Whether used for high-speed assembly, welding, fastening, traceability marking, or precision testing, it provides a scalable and cost-effective alternative to fully custom automation systems.

CASE STUDIES

High Speed Electrical Small Part Assembly

SDC’s returning customer in the electrical component production industry needed a high-speed and high precision machine to help them produce small-sized electrical connectors with tight tolerances. We applied our expertise and proprietary technology to develop a robust and custom a…
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A detailed view of an Automated Bolt Washer Palletizing Machine showcasing its numerous functional parts and assembly with a clear glass machine guard.

CASE STUDIES

Automated Bolt Washer & Palletizing Machine

This automated bolt-washer assembly and palletizing machine was custom designed and built by SDC and features our proprietary SDChassis, a conveyor, and SCARA robot.
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An automated machine processes small, dark-gray metal parts using a conveyor belt system. Parts move smoothly from a feeder system, pass through sensors, and are deposited in organized rows.

CASE STUDIES

Fully-Automated SDChassis Spindle Assembly Machine

This project was presented to SDC in search of a cost effective, fully-automated spindle assembly machine that would increase production capacity, increase quality. The spindle originally consisted of 14 separate components that were manually assembled using presses, adhesives, grease dispensers and…
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Applications

  • Assembly
  • Processing
  • Positioning
  • Verification/Testing
  • Identification/Printing

Applicable industries

  • Automotive
  • Consumer Goods
  • Medtech
  • Electrical/Electronic
  • Appliance
  • Light Manufacturing