CAD drawing of an automated manufacturing machine, side view. Complex system with robotic arms and conveyor belts.

Wire Inserting and Forming Assembly Machine

Wire Inserting and Forming Assembly Machine

One of SDC’s long-term partners, a manufacturer of automobile ignition coils, needed a fully automated assembly and inspection line for the assembly of an automotive part. 

Technical Components & Technologies

SDChassis Indexing Dial
Vibratory Feed System
SDC Servo-controlled Terminal Wire Feeding
Precision Robotic Terminal Wire Insertion
Precision Wire Forming
Machine Vision Inspection
Robotic Tray Handling and Palletizing Unload

The Solution:

SDC designed and built an indexing dial assembly and test machine to manufacture secondary bobbin assembly. This system was built on the SDChassis machine platform and provided a pre-engineered, smooth-running and cam-driven machine platform. This was tooled to assemble and test the new secondary bobbin assembly. 

The SDChassis offered motion modules for many precise wire forming stations. Custom servo-controlled wire feeding and robotic loading and unloading allowed for fast repeatable cycles. Cognex vision systems were used to ensure quality throughout the system.

Machine Rate: 2.5 seconds per part

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