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Electronics

Optimize customized, intricate electronic components with automated solutions.

Electronic manufacturing involves the creation of electronic components and devices, ranging from circuit boards and semiconductors to consumer products. The industry is marked by fast-paced technological progress, intricate processes, and stringent quality control requirements. Specialized machines designed for electronic manufacturing are essential in maintaining accuracy, efficiency, and adherence to industry standards and regulations.

The Role of Custom Machines in Electronic Manufacturing

Custom machines are designed specifically to meet the unique needs of electronic manufacturing processes. Key applications include Surface Mount Technology (SMT) Equipment, Automated Test Equipment (ATE), and pick-and-place systems.

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Our Capabilities for Electronic Manufacturing:

 

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CASE STUDIES

Switch Assembly Automation: A Hybrid Solution

Our established customer in global industrial technology needed an addition to their line of automated machines in the United States. This semi-automated machine that is focused on digital transformation of energy management is one of many machines supporting their smart factory initiative, meaning …
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The machine features multiple vibratory bowl feeders, each containing small parts, which are then conveyed along a linear track. The system includes sensors and mechanical arms within a safety enclosure.

CASE STUDIES

Semi-Automated Thermoplastic Part Assembly

A manufacturer of thermoplastic products came to SDC for an updated assembly machine to add to their production floor after a surge in product demand. With this surge came an opportunity to produce another similar product, requiring an additional machine with a relative assembly process. Outsourcing…
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Close-up of an automated industrial machine featuring a yellow Fanuc robot arm precisely placing or applying a package. The machine includes rolls of packaging material being fed through rollers, sensors, and automated assembly components

CASE STUDIES

Electrical Connector Production

An industry leader in electrical components needed a machine to optimize the assembly of two kinds of jack modules.
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CAD drawing of an automated manufacturing machine, side view. Complex system with robotic arms and conveyor belts.

CASE STUDIES

Wire Inserting and Forming Assembly Machine

One of SDC’s long-term partners, a manufacturer of automobile ignition coils, needed a fully automated assembly and inspection line for the assembly of an automotive part. 
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Overhead view of an automated manufacturing assembly line drawing. Multiple conveyor belts transporting items, a yellow robotic arm positioned to manipulate objects, and a computer system with a monitor.

CASE STUDIES

Automatic Safety Module Assembly and Testing Cell

The customer requested a fully automated system to replace a labor intensive process. SDC designed and developed this custom system to automatically assemble and test a safety module that was previously performed manually.
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Our Process

Solving our customer’s toughest automation needs — we make machines that help optimize manufacturing processes. This includes, but is not limited to, increasing efficiency, quality, safety, and production.

01

DESIGN & ENGINEER

Our mechanical and electrical controls engineering teams work with our clients to make sure each project is designed to meet every specification and requirement

02

BUILD

Our machine builders and electricians assemble each system in-house, working with our engineering teams to provide a robust machine. 

03

TEST & RUN-OFF

Each SDC system undergoes rigorous machine testing, otherwise known as run-off, to pass client acceptance criteria before they leave our facility. 

04

SUPPORT

We value long-term partnerships and stand behind our custom automated systems. For as long as the machine is in production, we’ll provide support. 

In a factory setting, two engineers are wearing safety glasses are having a conversation while standing near complex machinery and manufacturing equipment.

Explore Our Other Industries

While our assembly machines are custom-built to meet your unique needs, we also offer turnkey solutions pre-engineered options for seamless integration into your operations to streamline your production process.

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