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Micro Precision Assembly

Micron-level Manufacturing Solutions

We can build machines that perform at micron-accuracy to join, assemble, test, and inspect even the smallest of parts. Processes that were previously impossible to automate due to part size are now possible through advances in technology. From medical-grade rivets that are barely visible to the human eye to microscopic wire insertion, we have the experience to deliver highly specialized automated machines. Precision, accuracy, and repeatability are essential in this kind of application, and we have the capability to automate down to microscopic levels.

Precision Solutions for Manufacturing

Small parts automation involves using advanced material handling systems and vision technology to enhance manufacturing processes such as assembly, dispensing, and welding. The definition of “small” varies across industries, from assembling consumer electronics to dispensing micro and nano fluids in medical applications.

Small Parts Assembly Automation

Modern material handling systems are not only fast and flexible but also capable of precise positioning and manipulation. With advanced sensors and programming, these systems improve cycle rates and reduce errors by handling delicate components with accuracy.

Nano and Micro Parts Automation

As manufacturing shifts to micron and nanometer scales, automation ensures precision and efficiency. Key benefits include:

  • Enhanced accuracy and flexibility
  • Advanced vision guidance enabling previously impossible processes
  • Space-saving compact system designs
  • Faster cycle rates for increased productivity

Automated machines make small parts manufacturing more efficient, reliable, and scalable for a wide range of industries and assembly capabilities:

  • Micron-level Part Placement
  • Laser Applications
  • Part Feeding Technology
  • Microscopic Machine Vision
  • Material Handling and Packaging
  • Precision Dispensing
  • Testing & Inspection
  • Robotic Integration
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Microscopic Assembly Machines

We have engineered, designed, and built the following systems with microscopic capabilities

Microscopic wire insertion

Micron-sized rivet insertion

Precision laser welding

Small electrical component assembly, testing, and inspection

Custom robotic tooling

MECA Robot for Microscopic Assembly Cell

Size doesn’t matter, accuracy does. When dealing with the smallest components, each needs to be handled with extraordinary precision so the entire machine can work harmoniously to complete the finished product. Our long-standing relationships with top robotics, vision systems, and equipment suppliers allows us to create the best automated solution to the manufacturing challenges you face.

We have built microscopic testing, inspection, and assembly machines for the mining, medical, automotive, electrical, and consumer products industries. We help our customers achieve success when making the move over to technologically advanced small part automation. This continues to enforce their competitiveness in the changing economic landscape.

 

Looking for more of a turnkey solution?

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INDEXING RING

Precision indexing rings for accurate positioning and alignment.

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SDCHASSIS

Durable chassis design for superior performance and structural integrity.

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TRAY HANDLING

Tray handling solutions to help move parts into and out of your assembly operations.

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CASE STUDIES

Microscopic Medical Device Assembly Machine

As an industrial automated machine builder, we were faced with a unique challenge – how to automate a previously manual and tedious medical device assembly at a microscopic level.
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CASE STUDIES

Precision Wire Insertion Machine

Our partner in the workplace safety industry needed an automated machine to help them manufacture air safety devices. This machine needed to be microscopically precise.
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