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Aerospace

Deliver high precision automated solutions for complex aerospace components.

The aerospace industry involves the design, production, and upkeep of aircraft, spacecraft, satellites, and associated systems. Known for its rigorous safety protocols, cutting-edge technology, and ongoing pursuit of innovation, this sector relies heavily on custom machinery. These machines are essential in the manufacturing process, enabling the creation of intricate components with exceptional precision and dependability.

The Role of Custom Machines in Aerospace Manufacturing

Custom machines are designed specifically to meet the unique needs of aerospace manufacturing processes. Key applications include 3D printing, inspection and testing, and welding techniques.

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Our Capabilities for Aerospace Manufacturing:

 

  • Laser Applications: Cutting-edge laser usage for precise cutting, welding, and engraving.
  • Robotic Integration: Seamless robotic integration for enhanced efficiency.
  • Assembly: Structured assembly solutions for precise, high-quality production.
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Ignition software on SDC's sleek new HMI design integrated onto an automated machine

CASE STUDIES

Advancing Automation with Custom Ignition Software

In the rapidly evolving world of automation, success depends on leveraging cutting-edge software and systems to optimize machine performance from the ground up. Innovative electrical controls programming is at the forefront of our key solutions. At SDC our top-notch controls and software engineering…
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Orange and black electrical cables snake through the apparatus, which includes control panels, metal frames, and various sensors. A spool is visible on the right.

CASE STUDIES

Honeycomb Core Welding Machine

The SDC team previously designed and built a high-performing automated machine to produce a metal honeycomb core for our customer in this specialized industry. Due to its ability to produce high quality material and customizable configurations at an increased rate, the customer returned f…
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A complex automated industrial machine featuring a blue frame, multiple rows of rods, and yellow tensioning straps. The device appears designed for precise, repetitive manufacturing tasks.

CASE STUDIES

Automatic Filter Assembly Machine

A filter manufacturing company came to SDC in search of an automated solution for assembling several sizes of compressor filters. Due to the nature of the materials used, investing in an automated machine for this assembly would not only help to improve production but workplace safety as wel…
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Close-up view of a blue tube forming machine shaping a silver metal tube. The machine creates a pattern of raised, rounded rectangles along the tube's surface as it passes through the apparatus

CASE STUDIES

Fin Former Machine

The customer had previously worked with at Steven Douglas Corp. (SDC) to design and build an automated fin former machine to produce a product that was previously purchased from a supplier. The machine made a pleated metal construction with convolutions interlacing with the ones formed in adjacent p…
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A yellow industrial robot arm in a bright factory setting extends towards a large, flat rectangular material. The robot's arm is equipped with a square yellow platform containing multiple suction cups, these affix to the material.

CASE STUDIES

Automatic Resin Distribution and Material Handling Cell

The customer turned to the experts at Steven Douglas Corp. (SDC) to design and build an automatic resin distributing and stacking cell for large sheets of fiberglass of varying sizes and thickness. The resin needed to be distributed evenly and within short cure times.
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Our Process

Solving our customer’s toughest automation needs — we make machines that help optimize manufacturing processes. This includes, but is not limited to, increasing efficiency, quality, safety, and production.

01

DESIGN & ENGINEER

Our mechanical and electrical controls engineering teams work with our clients to make sure each project is designed to meet every specification and requirement

02

BUILD

Our machine builders and electricians assemble each system in-house, working with our engineering teams to provide a robust machine. 

03

TEST & RUN-OFF

Each SDC system undergoes rigorous machine testing, otherwise known as run-off, to pass client acceptance criteria before they leave our facility. 

04

SUPPORT

We value long-term partnerships and stand behind our custom automated systems. For as long as the machine is in production, we’ll provide support. 

In a factory setting, two engineers are wearing safety glasses are having a conversation while standing near complex machinery and manufacturing equipment.

Explore Our Other Industries

While our assembly machines are custom-built to meet your unique needs, we also offer turnkey solutions pre-engineered options for seamless integration into your operations to streamline your production process.

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