At SDC, we specialize in designing and building custom, automated machine solutions, and our Automated Wire Harness Kitting & Plugging Assembly Machine is another example of our commitment to innovation. After a customer approached us with a unique request for a machine that could automate the intricate process of wire harness assembly, we conducted extensive research and found that a solution like this didn’t yet exist in the market. Recognizing the need for a specialized system, we invested heavily in engineering design and detail to create a solution that could automatically process wires and build wiring harnesses with accuracy.
Our high-performance machine automates the wire harness assembly process, ensuring that your production is fast, accurate, and efficient. From pulling and stripping wires and kitting components to plugging connectors, our system ensures seamless integration and consistency throughout every phase of production. This custom-built machine is designed to enhance your production line by reducing manual labor, minimizing errors, and speeding up the process while maintaining high-quality standards.
Wire Cutting, Stripping, and Preparation
Automatically cuts wires to precise lengths and strips insulation, ensuring consistent, ready-to-use wires for efficient assembly.
Terminal & Connector Insertion
Automates the insertion of crimp terminals, soldered connections, and specialized connectors, guaranteeing secure and reliable electrical connections.
Wire Bundling & Organization
Arranges and bundles wires into the correct harness configurations, ensuring proper alignment for easy installation and improved assembly efficiency.
Automated Plugging & Assembly
Precisely plugs connectors into designated positions, reducing manual labor while ensuring accurate, repeatable, and high-quality results.
Quality Control & Inspection
Integrated vision systems and sensors verify the correct placement of terminals, connectors, and components, ensuring compliance with quality standards before production moves forward.
Beyond its core capabilities, the automated wire harness assembly machine is designed with additional features that further enhance efficiency, flexibility, and cost savings. These secondary features help manufacturers optimize production, reduce waste, and customize the system to meet specific application needs.
Automatically assembles all necessary components into a wire harness kits (bundles), reducing handling time and minimizing assembly errors.
Configurable to meet the needs of various industries, including automotive, industrial, electronics, and consumer products.
Automation reduces cycle times, improves productivity, and allows for scalable production without sacrificing quality.
High-speed automation ensures rapid processing while maintaining precision in cutting, stripping, crimping, and assembly.
Minimizes labor costs and material waste, making the wire harness production process more cost-effective.
Whether adding onto an existing system or designing a fully customized machine, SDC’s engineering team can create tailored solutions to fit your specific wire harness assembly requirements.
With over 25 years of experience in creating custom automated solutions, SDC delivers unparalleled expertise and reliability in machine design. We understand the complexities of wire harness assembly and work with you to develop the most efficient solution for your specific production needs. Whether you’re upgrading an existing process or building a new one from the ground up, our machines ensure optimized speed, accuracy, and cost-efficiency.
If you’re ready to enhance your wire harness production with an automated solution, contact SDC to learn more about our Automated Wire Harness Kitting & Plugging Assembly Machine and how it can revolutionize your assembly line. Our team of experts will work with you to design and implement a solution that meets your unique needs and production goals.
At SDC, we specialize in creating custom machines that automate production, enhancing efficiency and performance on the factory floor compared to traditional manufacturing methods. Our capabilities and expertise are adaptable across any industry, with our technology easily transferable to meet the unique needs of each sector. Over the years, our team has engineered and built hundreds of machines to produce a diverse range of products. We approach each project with a fresh perspective, designing tailored solutions that combine proprietary processes and advanced equipment to meet every machine specification with precision.
