Find answers to common questions about our automation solutions, services, and processes.
SDC builds custom automated systems for assembly, testing and inspection, material handling and packaging, micro precision applications, robotic integration, laser applications, part feeding, continuous motion, dispensing, and machine vision.
SDC offers pre-engineered machine platforms including the SDChassis, Indexing Ring, Tray Handling, Flex Feeding, Wire Harness Assembly, Cartoners, Solar Testing and Inspection, and Solar Simulation systems.
The SDChassis is SDC’s proprietary machine platform designed for superior performance and structural integrity. It provides a durable, synchronized motion control foundation for automated systems.
Yes. SDC partners with top robotic suppliers to provide the best robotic fit for each application, integrating robotic arms and systems seamlessly into custom machines.
Yes. SDC specializes in micro precision applications and has designed machines for small plastic or metal components, electrical connectors, medical devices, and other delicate assemblies using precision tooling, controlled motion profiles, and vision-guided inspection.
Yes. SDC integrates machine vision solutions for precise detection, inspection, and automation. They maintain a dedicated robotics and vision guidance testing lab at their facility.
Costs vary based on complexity, speed, and integration level. Single-station machines typically start around $200,000+. Multi-station assembly systems range from $500,000 to $1.5 million. Large turnkey production lines can be $1.5 million or more.
Many custom automation projects deliver annual savings of $300,000 to $450,000 in labor alone, with payback periods of 1 to 2 years. Common ROI drivers include replacing 2 to 6 operators per shift, 30 to 50% throughput increases, and 3 to 8% improvements in first-pass yield.
Timelines depend on complexity. Simple systems take 16 to 20 weeks. Mid-complexity machines take 20 to 36 weeks. Complex multi-station lines take 36 to 50+ weeks.
Cycle times depend on part complexity and system architecture. Low-speed/high-complexity assemblies run at 2 to 10 parts per minute. Standard high-volume assembly runs at 15 to 60 PPM. High-speed applications can reach 60 to 150+ PPM, and ultra-high-speed micro-assembly can exceed 1,000 PPM.
SDC’s facility includes a full service machine shop with CNC equipment, wire EDM and precision manufacturing, welding and fabrication, electrical panel building, 3D printing, a dedicated robotics and vision testing lab, an enclosed paint room, full overhead cranes, and dedicated machine assembly, testing, and shipping preparation areas.
Yes. SDC handles every phase in-house at their Concord, Ohio facility, including engineering, machining, assembly, electrical work, painting, testing, and shipping preparation.
SDC is a custom automation machine builder headquartered in Concord, Ohio. Founded in 1998, SDC designs, engineers, and builds custom automated systems that increase throughput, improve quality, and help manufacturers scale production. The company has over 80 team members and has built more than 1,400 machines.
SDC is located at 7750 Discovery Lane, Concord, Ohio 44077. The facility includes a 16,000 sq ft engineering office and a 69,000 sq ft temperature-controlled build facility.
SDC has been in operation for over 25 years, having been founded in 1998 by Steve and Debbie Belliveau.
SDC serves a wide range of industries including automotive, aerospace, energy, life sciences, consumer products, and electronics. Their capabilities and expertise are adaptable across virtually any manufacturing sector.
SDC has partnered with major manufacturers including Tesla, Honeywell, NASA, General Motors, and many other leading companies across multiple industries.
Custom automation is typically the right choice when manual assembly is labor-intensive or inconsistent, production volume is increasing, quality or traceability requirements are tightening, existing equipment cannot meet speed or precision targets, or the product design is unique.
Contact SDC’s sales team to begin a discovery phase. They will evaluate your current manual process, production requirements, quality targets, and expected ROI, then develop a concept and budget proposal.
Common challenges include part feeding difficulties, changing product designs, long-lead components, and unrealistic cycle time targets. SDC mitigates these by prototyping feeding solutions early, designing modular stations, and testing systems with real parts before shipment.
Yes. SDC works with manufacturers at every stage of their automation journey, from a first automation project to multi-line expansion.
Yes. SDC values long-term partnerships and provides support for as long as the machine is in production, including service, training, and maintenance.
Yes. SDC has a dedicated parts request process for both custom and spare parts. You can submit a request through their website.
Yes. SDC provides training as part of their project closeout and offers ongoing training support through their service department.
SDC follows a structured 6-phase process: Initialize (define scope, timeline, and team), Design (transform requirements into detailed designs), Procurement (source and acquire components), Build (assemble mechanically and electrically in-house), Testing (rigorous functional, performance, and compliance testing), and Closeout (final documentation and handover).
SDC has a dedicated project management team that works closely with their customers and internal team. Their efforts are streamlined by using Smartsheet as their primary project management software. Projects include regular status updates, design reviews, bi-weekly meetings, and an up-to-date project schedule shared with clients.
SDC typically needs part drawings or samples, annual production volume, required cycle time, quality or inspection requirements, available floor space, and budget expectations.
Yes. Every SDC system undergoes rigorous testing (called “run-off”) that includes functional testing, performance testing, compliance testing, and user acceptance testing before leaving the facility.
SDC provides installation, commissioning, operator training, and long-term support. They stand behind their machines for as long as they are in production.
