Project Scope:
Wire Inserting and Forming Assembly Machine
One of SDC’s long-term partners, a manufacturer of automobile ignition coils, needed a fully automated assembly and inspection line for the assembly of an automotive part.
SDChassis Indexing Dial
Vibratory Feed System
SDC Servo-controlled Terminal Wire Feeding
Precision Robotic Terminal Wire Insertion
Precision Wire Forming
Machine Vision Inspection
Robotic Tray Handling and Palletizing Unload
The Solution:
SDC designed and built an indexing dial assembly and test machine to manufacture a secondary bobbin assembly. This system was built on the SDChassis machine platform and provided a pre-engineered, smooth-running and cam-driven machine platform. This was tooled to assemble and test the new secondary bobbin assembly.
The SDChassis offered motion modules for many precise wire forming stations. Custom servo-controlled wire feeding and robotic loading and unloading allowed for fast repeatable cycles. Cognex vision systems were used to ensure quality throughout the system.
Machine Rate: 2.5 seconds per part
